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1/4 Tap Drill Size and Drill Bit for a 1/4

Use a #7 drill bit
1/4 · 0.201 in / 5.105 mm · ~75% thread

A 1/4 inch tap is the 1/4-20 coarse UNC thread. A #7 bit is the correct tap drill for a reliable 75% thread.

At a glance

Tap drill#7
Inches0.201 in
Millimetres5.105 mm
Major diameter0.25 in
Pitch0.05 in
Threads per inch20

Why this size

drillØ = major − (pitch × %thread) = 0.25 − (0.05 × 0.75) = 0.2125 in → next standard drill #7 (0.201 in / 5.105 mm)

1/4-20 is the standard. The 1/4-28 fine variant (a #3 bit) is used where finer pitch is needed.

Clearance holes for 1/4

A clearance hole lets the bolt pass through unthreaded – close fit keeps parts aligned, free fit allows movement.

Tap drill (cuts threads)#7
Close fit clearance17/64 bit
Free fit clearance19/64 bit

Related sizes

Compare with adjacent threads – coarse, fine and the opposite measurement system:

All 1/4 thread sizes

The 1/4 diameter comes in both coarse and fine pitch. Each has its own tap drill: