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Wood Screw Pilot Hole Chart

Pilot = 40–60% of the shank in hardwood, near-shank in softwood
wood screws #4–#14 · lag screws 1/4"–1/2" · softwood vs hardwood columns

A pilot hole is the small hole drilled before driving a wood or lag screw. It prevents splitting, reduces driving torque and decides how well the screw holds. Below: the full chart for #4–#14 wood screws and 1/4"–1/2" lag screws, with separate softwood and hardwood columns.

Wood screw pilot hole chart (#4 – #14)

Pilot for the threaded section; clearance for the unthreaded shank near the head:

Screw gaugeShank ØPilot (softwood)Pilot (hardwood)Clearance hole
#40.112"3/64"7/64"1/8"
#50.125"1/16"1/8"9/64"
#60.138"1/16"9/64"5/32"
#70.151"5/64"5/32"11/64"
#80.164"3/32"11/64"3/16"
#90.177"3/32"3/16"13/64"
#100.190"1/8"3/16"7/32"
#120.216"9/64"7/32"1/4"
#140.242"5/32"1/4"17/64"

Lag screw / lag bolt pilot hole chart

Lag screws are large wood screws with a hex head — "lag bolt" is the common trade name. Drill the pilot into the receiving piece; for long lags, drill deeper in steps:

Lag sizePilot (softwood)Pilot (hardwood)
1/4"5/32"3/16"
5/16"3/16"7/32"
3/8"7/32"1/4"
1/2"5/16"11/32"

A 3/8 in lag screw takes a 7/32 in pilot in softwood and 1/4 in in hardwood; a 5/16 in takes 3/16 in and 7/32 in. For hardwood, waxing the threads cuts driving torque nearly in half.

Why the pilot size matters

holding power = wood fibers compressed around the thread pilot too small → screw stalls, head snaps, wood splits pilot too big → threads strip, screw spins, no grip softwood: pilot ≈ 70% of shank · hardwood: pilot ≈ 90% of root Ø

The same #8 screw that snaps in oak without a pilot drives easily with an 11/64 in hole. The compression the pilot leaves is what grips the screw — that is why the hardwood column is always the larger bit.

Frequently asked questions

What size pilot hole for a #8 wood screw?

For a #8 wood screw, drill 3/32 in in softwood and 11/64 in in hardwood. The clearance hole for the unthreaded shank is 3/16 in.

What size pilot hole for a 3/8 lag screw?

Drill 7/32 in in softwood and 1/4 in in hardwood for a 3/8 in lag screw. The pilot matches roughly 40–60% of the shank diameter.

What happens if the pilot hole is too small?

In hardwood the screw stalls or the head snaps off; in softwood the wood can split near the edge. When in doubt, step up one bit size.

Do self-tapping screws need a pilot hole?

Metal self-tapping screws need a correctly sized pilot hole to cut their thread cleanly — see the tapped-hole guide. Wood screws always need one in hardwood.

Related references