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10-24 Tap Drill Size and Correct Drill Bit

Use a #25 drill bit
10-24 · 0.1495 in / 3.8 mm · ~75% thread

10-24 is the coarse UNC version of the #10 machine screw. A #25 bit is the correct tap drill for a strong 75% thread.

At a glance

Tap drill#25
Inches0.1495 in
Millimetres3.8 mm
Major diameter0.19 in
Pitch0.0417 in
Threads per inch24

Why this size

drillØ = major − (pitch × %thread) = 0.19 − (0.0417 × 0.75) = 0.1587 in → next standard drill #25 (0.1495 in / 3.8 mm)

Don't confuse 10-24 (coarse, #25 bit) with 10-32 (fine, #21 bit). The pitch differs and so does the correct drill.

Clearance holes for 10-24

A clearance hole lets the bolt pass through unthreaded – close fit keeps parts aligned, free fit allows movement.

Tap drill (cuts threads)#25
Close fit clearance#5 bit
Free fit clearanceB bit

Related sizes

Compare with adjacent threads – coarse, fine and the opposite measurement system: